Broken series

Explore TENCAN Broken Series crushers for ores, minerals, plastics and powders, including jaw, roll, hammer, shredder and dust-free crushing equipment.


TENCAN Broken Series: Reliable Crushing Equipment for Laboratory, Pilot and Industrial Powder Processing

The TENCAN Broken Series is designed for the first stage of solid material size reduction. Before fine grinding, screening, mixing, pressing or material analysis, many raw materials must be reduced from lumps, blocks, flakes or coarse particles into a more suitable feed size. TENCAN crushing equipment helps laboratories, research institutes, universities, factories and production lines process ores, minerals, coal, limestone, brittle materials, plastics, chemical raw materials, food-grade dry materials and recycling materials with controlled crushing performance.

Unlike fine grinding equipment such as planetary ball mills, roll ball mills or stirred ball mills, crushing machines mainly focus on coarse crushing, medium crushing, fine crushing or pre-crushing. Their purpose is to make large or irregular materials easier to feed into the next process. A properly selected crusher can improve grinding efficiency, reduce energy consumption, protect downstream equipment and make particle size control more stable.

Why Choose TENCAN Broken Series?

TENCAN provides a wide range of crushing and pulverizing machines for different material hardness, feeding size, output size, cleanliness requirements and production capacities. The Broken Series includes laboratory jaw crushers, industrial jaw crushers, double roll crushers, teeth roll crushers, stainless steel dust-free crushers, stainless steel vibration crushers, hammer mills, multifunctional crushers, plastic crushers and small shredders. This makes it easier for users to build a complete sample preparation or powder processing workflow from coarse crushing to fine grinding and sieving.

For laboratory users, TENCAN offers compact crushers with adjustable discharge size, stable operation and convenient cleaning. These machines are suitable for universities, research institutions, quality inspection laboratories and small-batch material testing. For production users, TENCAN provides higher-capacity models for continuous or semi-continuous processing of minerals, building materials, chemical raw materials, plastics and recycled materials.

Another important advantage is application-oriented selection support. Different materials behave very differently during crushing. Brittle ores, soft coal, hard ceramics, fibrous plant materials, plastic parts and rubber materials cannot be treated with the same crushing method. TENCAN helps users choose the correct machine structure, contact material, crushing chamber design, blade type, roller material, screen size, dust collection method and feeding system according to the actual process.

Different Crusher Types for Different Materials

Laboratory Jaw Crusher

The laboratory jaw crusher is suitable for small-scale crushing of ores, stones and brittle materials. It uses a fixed jaw plate and a movable jaw plate to squeeze and break the material. This type of crusher is often used as a pre-crushing machine before ball milling, sample testing or particle size analysis. It is suitable for limestone, shale, basalt, river pebbles, bluestone and many other brittle mineral samples.

For users who need cleaner or more specialized crushing conditions, jaw plate materials can be selected according to material characteristics. Options such as manganese steel, zirconia or tungsten carbide can help balance wear resistance, strength and contamination control.

Jaw Crusher for Heavy-Duty Crushing

For larger and harder materials, the jaw crusher provides stronger crushing force and better suitability for medium and coarse crushing. It is commonly used in mining, metallurgy, building materials, chemical processing, cement raw materials and infrastructure material preparation. This type of machine is suitable for processing iron ore, granite, basalt, cement clinker and other hard raw materials.

The jaw crusher is usually selected when the user needs reliable primary crushing, stable structure and strong adaptability to hard materials. It prepares the material for further grinding, screening or separation.

Double Roll Crusher

The double roll crusher is a common choice for medium and fine crushing of medium-low hardness materials. Two rollers rotate in opposite directions, and the material is pulled into the gap between the rollers for compression and shearing. By adjusting the roller gap, users can control the discharge particle size.

This machine is suitable for coal, limestone, gypsum, slag, glass, ceramic raw materials, chemical raw materials and similar brittle materials. The roller surface and roller material can be selected according to material hardness and contamination requirements, such as stainless steel, corundum or nylon rollers.

Teeth Roll Crusher

The teeth roll crusher is especially suitable for coal, raw coal with gangue, metallurgy, mining, chemical materials and building materials. Compared with smooth roll crushing, the toothed roller design provides stronger pulling, shearing and splitting force. It is useful for materials that need a larger crushing ratio, more uniform discharge and efficient low-noise operation.

This type of crusher is often used when the material is soft, flaky, brittle or slightly difficult to bite. The adjustable tooth roller gap allows users to control discharge size for different process requirements.

Stainless Steel Dust-Free Crusher

The stainless steel dust-free crusher is designed for users who care about cleanliness, material recovery and workplace dust control. It combines crushing and dust collection in one system. After crushing, the material is collected automatically, while dust is filtered and recovered through the dust collection unit.

This machine is suitable for chemical materials, pharmaceutical raw materials, food materials, spices, resin, powder coatings and other dry materials that require medium-fine crushing. The stainless steel structure is convenient for cleaning and helps meet higher hygiene and anti-contamination requirements.

Stainless Steel Vibration Crusher

The stainless steel vibration crusher is suitable for fibrous, tough, hard or slightly moist materials. It is often used for ultra-fine pulverizing of plant fibers, herbal materials, food materials, chemical materials and other difficult-to-crush samples. For users who need finer powder than ordinary crushing machines can provide, this type of crusher can be a practical choice.

Its sealed processing structure helps reduce dust leakage, material loss and cross-contamination. It is suitable for applications where fine powder, high material utilization and cleaner processing are important.

Hammer Mill and Multifunctional Crusher

Hammer mills and multifunctional crushers are widely used for dry powder processing in food, chemical, resin, powder coating and similar industries. The material is crushed by high-speed impact, friction and collision inside the crushing chamber. Output size can often be adjusted by changing the screen mesh.

The multifunctional crusher is compact, easy to operate and suitable for many medium-fine crushing applications. For users who process multiple material types, this machine provides a flexible and economical solution.

Plastic Crusher and Small Shredder

For recycling and material reuse, TENCAN provides plastic crushers and small shredders. The plastic crusher is used to reduce plastic products, pipes, films, rubber materials, injection molding scraps and engineering plastics into granules for further processing. Blade type, screen size, motor power and feeding structure can be selected according to material form and hardness.

The small shredder is suitable for materials that are difficult to crush by ordinary high-speed cutting machines, such as rubber, plastic blocks, waste tires, fibers, paper, wood, cables, PET bottles, plastic buckets and solid waste materials. Its low-speed and high-torque design helps reduce noise and dust while providing strong tearing force.

Key Application Fields

TENCAN Broken Series equipment is widely used in mineral sample preparation, metallurgy, coal processing, building materials, chemical processing, ceramics, environmental recycling, plastic recycling, food processing, pharmaceutical raw material preparation, powder coating and research laboratories.

In mineral and geological laboratories, crushers are used to reduce rock, ore and brittle samples before fine grinding and analysis. In building material industries, they help process limestone, gypsum, slag, cement raw materials and aggregate materials. In chemical and food industries, stainless steel crushers provide cleaner processing for dry materials and powder products. In recycling industries, plastic crushers and shredders help convert waste materials into reusable granules or smaller pieces.

Difference from Grinding, Screening and Mixing Equipment

Crushing equipment is not the same as grinding equipment. A crusher is usually used at the beginning of the process to reduce large feed materials into smaller particles. A ball mill, roll mill, stirred mill or vibration mill is then used for finer grinding, powder mixing or particle refinement.

Screening equipment is used after crushing or grinding to classify particles by size. Mixing equipment is used to blend powders or granules evenly after particle size preparation. Therefore, crushing, grinding, screening and mixing are often connected in one complete powder processing workflow. Selecting the right crusher can improve the efficiency and stability of all downstream equipment.

Customization and Selection Support

TENCAN can recommend suitable crushing equipment according to feeding size, target discharge size, material hardness, moisture content, brittleness, fiber content, contamination sensitivity, capacity requirements and cleaning requirements. Optional configurations may include different jaw plate materials, roller materials, blade structures, screen sizes, stainless steel contact parts, dust collection systems, automatic feeding systems and customized machine dimensions.

For customers who are not sure which model is suitable, sample testing and technical communication are recommended before purchasing. By understanding the raw material, target particle size and production workflow, TENCAN can help users select a more reliable, efficient and cost-effective crushing solution.

The TENCAN Broken Series is not only a collection of crusher products. It is a practical size-reduction solution for laboratories and production lines that need stable pre-crushing, clean pulverizing, material recycling and powder preparation. Whether your process requires a compact laboratory jaw crusher, a roll crusher for uniform particle output, a dust-free stainless steel crusher, or a shredder for recycling materials, TENCAN can provide equipment selection and customization support for your specific application.

FAQ

  • Explore the working principles, structural classifications, and selection criteria of jaw crushers. Learn how this compression crushing equipment efficiently processes hard rocks and ores for mining, construction, and recycling applications.

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