Customer's ideal planetary ball mill (7 core requirements)
The grinding performance should be absolutely excellent
Accuracy can reach nanometer level: the best discharge particle size is ≤ 50nm (D90)
Particle size range adaptation: hardness covering Mohs 1-9 levels
High grinding efficiency: Compared to traditional ball mills, the efficiency needs to be improved by more than 80%
Intelligent control terminal
Measurable material parameters: Based on the actual sampling effect, adjust and set control parameters
Real time monitoring: Real time viewing of temperature, speed, and energy consumption
Design reliable and secure
Dual safety guarantee: mechanical+pneumatic linkage
Metal pollution is controllable: metal impurities are controlled to<0.1ppm
Optional modular expansion
Optional modules:
Low temperature module (-30 ℃)
Vacuum module (10 ⁻³ Pa)
user friendliness
Quick can change: 15 minutes for quick module replacement
Good quietness: controllable ≤ 55dB operating noise
Shock absorption design: Design a shock absorption system suitable for building laboratories
after-sale service
Lifetime technical support
Supply of key components/spare parts throughout the entire lifecycle
Global 72 hour response time
Research/Experimental Technology Support
Free provision of process optimization solutions
Reproducible grinding parameters
Common customer experience of stepping on pitfalls
Performance not up to standard
The actual discharge particle size is much larger than the nominal value
Efficiency drops sharply when processing high hardness materials
Case: A certain university cannot achieve a particle size of 100nm after procurement
Stability issues
Temperature loss after continuous operation for 4 hours
Excessive vibration affects experimental results
Case: The sudden shutdown of equipment during enterprise production resulted in the scrapping of the entire batch of raw materials
potential safety hazard
Explosion occurs when grinding flammable materials
Poor sealing leads to sample contamination
Case: Precious samples from a research institute were contaminated with metals
Maintenance difficulties
Replacing the grinding tank requires professional tools
Unreasonable design of lubrication system
Case: Laboratory equipment has been idle for a long time due to inconvenient maintenance
Lack of after-sales service
Slow response to fault reporting and repair
High accessory prices
Case: The company's waiting for accessories resulted in a 2-week production halt
Customer core pain point analysis
Pain point one, the granularity is difficult to achieve the ideal state
Unable to achieve true nanoscale dispersion
Poor repeatability between batches (CV>10%)
Poor treatment effect of special materials (such as graphene)
Pain point two, efficiency cannot reach the ideal state
Low efficiency in handling high viscosity slurries
The cleaning time for material replacement is too long (>1 hour)
Unable to meet high-throughput demands
Pain point three, safety pain point
Unable to achieve stable temperature control
Defects in explosion-proof design
Hazardous substances pose a risk of leakage
Pain point four, difficult to use and operate
The operation interface is complex and difficult to understand
Operating noise affects the working environment
The occupied area is too large
Pain point five, cost
Excessive energy consumption
Rapid loss of grinding medium
Maintenance costs exceed expectations
Industry Solution Comparison
Pain point category: Ideal solution for traditional equipment
Particle size control D90 ≥ 500nm D90 ≤ 50nm
Stability ± 5 ℃ temperature control ± 0.5 ℃ temperature control
Triple safety lock for basic security protection
Intelligent manual operation process optimization
Scalability, fixed configuration, modular design
Suggestions for purchasers
Required parameters
Actual test report (non nominal value)
Continuous operation stability data
Service life of key components (such as bearings)
Must do testing
Comes with sample testing machine
72 hour uninterrupted running test
Extreme condition test
Must check qualifications
Patent certificate (non utility model)
Third party testing report
Top Customer Cases
Future development trend of planetary ball mill
Intelligent
Machine learning automatically optimizes processes
Digital twin remote diagnosis
Greening
Reduce energy consumption by more than 50%
Zero waste discharge design
miniaturization
Desktop nano grinding system
Integrated solution for chip laboratory
specialized
Industry customized version (pharmaceutical/military/new energy)
Consumables subscription service
Suggest requesting suppliers to provide:
Actual measurement data of the same material
3 similar customer cases
Complete after-sales service system description
Consult now for your exclusive guide
Email: tencan-ballmill@outlook.com
Whatsapp: 8619974909729